How are Nike shoes made?

How To Make Shoes - Custom Sneakers From The Sole Up

Most Nike shoes are made by cold cement construction process. Cold cement is the modern updated style of shoe construction. Every modern high-performance athletic shoe manufactured by Nike for running, basketball, etc… is made by this cold cement process.

In the cold cement process, the shoe upper can be prepared with the strobel bottom. For this classic jogger style, the outsole covers the edge upper so a strobel bottom can be used to make the shoe lighter and more flexible. The upper is steamed to soften the materials and the last is inserted and pulled tight.

Once the last is secured inside the upper and temporary shoelaces are pulled tight, the upper is cooled to shrink the upper tight to the last. The shoe may have a plastic or fabric part installed on top of the tongue to protect the surface from damage and drift during the lasting operations.

Analyzing Nike’s Distribution Channels and Retail Strategy

While the upper is being lasted the sole unit is being prepared. Now that the upper is lasted tightly and the outside unit is complete, the two pieces come together. The rubber sole unit will receive coatings of primer and cement. The outsole will get its own special primer designed for EVA and rubber. The shoe upper is also prepared with its own special primer and cement. After the contact cement and primer has been completely dried in the heating tunnels the two pieces are joined together by hand.

The skilled worker aligns the upper and outsole together, then places the shoe in a hydraulic press. The shoe will have 3 pressing operations, usually, all done with one machine.

A vertical press, toe and heel press, and side presses. This ensures there is full contact between the upper and outsole.

nike manufacturing process

After the cooling tunnel, a shoe de-lasting machine is used to push the last out of the shoe without wrinkling the upper. Now the sneaker is complete. At this point, you can insert the footbed. The footbed may be molded EVA with a fabric cover or flat sheet cut foam. The flat die-cut footbed is usually cemented inside the shoe, while molded footbeds are most often removable.

The new sneaker is ready for a final QC inspection, a quick check for any loose threads, cleaning and packing. My Account.Delivery precision is important for a multi-product and multi-jurisdictional company like Nike, Inc. It improves margins, lowers inventories, minimizes price markdowns, and makes sure that the customer receives the right product on time. Products move from several distribution centers across a network of thousands of retail accounts. Yet Nike owns no factories for manufacturing its footwear and apparel.

Instead, Nike outsources its manufacturing to third parties. The strategies of Under Armour Inc. LULUand Adidas also include overseas manufacturers. Nike is one of the pioneers of the manufacturing outsourcing strategy.

nike manufacturing process

It optimizes the manufacturing and production processes. Plus, continued innovation and product quality are keys to success. Also, it drives quality and productivity. Material consolidation, manufacturing innovation, and modernization support the manufacturing process.

In the fiscal yearfootwear factories in 12 countries supplied Nike. In the fiscal yearapparel factories operating in 36 countries supplied Nike. Also, Nike has license agreements that permit unaffiliated parties to manufacture and sell Nike-owned trademarks, apparel, digital devices and applications, and other equipment for sports activities.

Nike has six primary distribution centers in the US. Notably, four are located in Memphis, Tennessee. Among those four, two are owned and two are leased. The other two are located in Indianapolis, Indiana, and Dayton, Tennessee. Third-party logistics providers run these two distribution centers. Also, Nike-branded apparel and equipment products ship from a distribution center in Foothill Ranch, California.

The company had 67 distribution centers outside the US at the end of the fiscal year However, Nike, through its Consumer Direct Offense strategy, is growing its digital business. The digital business will speed up revenue growth and supports margin expansion. Plus, the channel mix shift direct-to-consumer will support the margins of athletic footwear and apparel companies.

NIKE enjoys large pricing power in the marketplace. This is due to its ability to innovate and provide a different product.The Nike product has become a synonym for slave wages, forced overtime, arbitrary abuse and was facing weak demand and unrelenting criticism.

In the beginning, the brand denied responsibility for any malpractice that might have taken place in its contract factories. Nike began to secure commitments from longstanding suppliers to implement a Lean innovation-based transformation. By implementing a culture of empowerment that employs continuous improvement CI to deliver high-quality products, on time, at a low cost, Nike could incentivize its contract factories to improve the working conditions, reduce waste and inefficiencies, and safeguard employee satisfaction.

Nike further developed a partnership with the Fair Labor Association to create performance indicators and launched the Sustainable Apparel Coalition with the US Environmental Protection Agency and other manufacturers. No other capacity-building program in the textile industry integrates as such HR and support of lean manufacturing, addressing both the needs of factories and workers, as well as the business. Just consider these numbers:.

This system gives environmental and human resource management performance equal weight alongside business metrics. Nike aimed at creating an optimized production process that reduces impacts, eliminates waste, enables skilled and engaged workers to drive quality and productivity, and that is strategically led by managers who see value in an empowered workforce. It actually spends time, energy and resources helping the contract manufacturing partner raise the bar in all areas of their manufacturing and reach new standards through various incentives.

For example, the brand requires partners below the bronze level to pay for 3rd party audits, while partners above the bronze level are rewarded with audits paid by NIKE. On top of this, just two years after certifying their first Lean manufacturing line, the factories improved their score by more than a half grade on their audits compared to those who had yet to adopt a Lean line.

Nike envisions a transition from linear to circular business models and a world that demands closed-loop products, designed with better materials, made with fewer resources and assembled to allow easy reuse in new products.

Already, materials left over from producing Nike shoes are being reborn as tennis courts, athletic tracks and new shoes.

It is not enough to adapt to what the future may bring. We are creating the future we want to see through sustainable innovation.

Through being creative and strategic in developing Lean innovation and transformation techniques, Nike pursued systemic change to improve corporate social responsibility and the results speak for themselves. In less than a decade, the brand went from being the primary target of an anti-sweatshop campaign to becoming an industry leader in sustainability and corporate social responsibility.

As for the previsions for and beyond, there is no doubt that sustainability will become the new Lean. How to measure the environmental and social footprint of a complex supply chain? To have zero waste from contracted footwear manufacturer sent to landfill or incineration without energy recovery.We use cookies to improve your browsing experience on our site.

To find out more, please see our Cookie Policy and our new Privacy Notice. By choosing I Acceptyou consent to our use of cookies. Businesses typically adopt Lean to streamline production and improve efficiency, but recent research from MIT Sloan professor Greg Distelhorst suggests Lean can help alleviate poor working conditions for factory workers as well. Distelhorst himself was surprised by the findings:.

The pretty significant positive impact [of Lean manufacturing] we saw in our research was a pleasant surprise. It suggests a way to align business interests in the supply chain with worker well-being. So, why did Nike turn to Lean in the first place? And how did it manage the transformation of its contract factories? The s global boycott campaign of Nike was so successful that it has now become a prime example of how industry giants can be brought to account by ordinary consumers.

Nike was the poster child for lack of corporate responsibility at the time: it was the world's best-selling brand and denied responsibility for any malpractice that might have been taking place in its contract factories. However, ina Nike board member, Jill Ker Conway, argued that at least one director should be able to speak first-hand about the labour issues and offered to visit the contract factories in Southeast Asia. This led to a partnership with the International Youth Foundation so they could survey the 67, female workers in Nike contract factories.

In an interview with HBRConway said:. Our relationship with the International Youth Foundation was very, very helpful, because they were used to doing survey research with young people and sometimes nonliterate people We got a huge body of data as a result.

It gave us a lot of insight into how to improve the situation and how to train the supervisors—training the supervisors was one of the big problems. Jill Ker Conway. ByNike was facing weak demand and unrelenting criticism. Amongst concerns about delivery time, product quality, working conditions, and manager-worker relationships, Nike began to secure commitments from longstanding suppliers to implement a Lean transformation.

Lean describes a systematic approach to maximizing customer value whilst minimizing waste. Lean Thinking therefore changes the focus on management from optimizing assets and vertical departments to optimizing the flow of products and services through entire value streams that flow horizontally across technologies, assets and departments to the customer. Whereas mass manufacturing has workers focus on a single task, the Lean manufacturing principles popularized by Toyota teach line workers to accomplish a range of different tasks eg.

Lean empowers individual workers by encouraging them to take responsibility for quality control and identify ways to improve overall production, thereby increasing their skill set and value to the business. Lean also incentivises the contract factories to improve the working conditions, reduce waste and inefficiencies, and safeguard employee satisfaction. The usual means by which multinational organisations attempt to improve social responsibility and sustainability in their supply chain is by introducing compliance programmes.

While these initiatives are important, research has repeatedly proven that they yield very limited improvements in this area. Instead, as Distelhorst explains, businesses should focus on capability improvement:. If global buyers, supplier management, and the production workforce simultaneously derive benefit from this approach to manufacturing, Lean capability building may represent a form of self-enforcing institutional change that supports improved working conditions in emerging markets.The Ohio State University.

Almost all Nike shoes are manufactured outside of the United States. There are contract factories with more then 1 million workers manufacturing more thendifferent products. To make the shoe the worker first cuts all the material in the shapes and forms they need to be in, they then sew the pieces together on the upper section above the sole.

The workers then prepare the sole also called stock fitting, followed by preparing the attachment of upper to the sole also know as lasting.

Then the worker attaches and shapes the bottom heel to its final form this process is called heeling. The finishing touches are made and any necessary accessories are then attached in the process called treeing.

We have Monkeys trained to do that now. Thank you for your decision, dummies!

Nike Manufacturing and Supply Chain Strategies

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Log in. Report this site.Inwe were the first company in our industry to publicly disclose our factory base, in the interests of transparency and collaboration. The interactive map is updated on a quarterly basis to reflect changes in our source base.

This resource provides extensive details about the factories Nike contracts with around the world. For each factory, you are able to learn more about the types of products made, the factories that supply our collegiate product, demographic statistics about workers at each factory and the factory address and contact information.

The Nike Manufacturing Map will begin disclosing information on materials suppliers within our supply chain, including detailed names and location of each factory, beginning in Q1 FY June onwards. Materials suppliers dye and finish the textiles and materials that go into our products. Nike's Manufacturing Map. Related Topics View All Topics. Making Product Responsibly. How we make our products is as important as what we make. We work with suppliers who share our commitment to respecting the environment and people.

Learn More. When it comes to business and sport, we value fair play.

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We believe world-class manufacturing is grounded in standards that respect the environment, the people who work in factories and the principles of a healthy and safe workplace.Nike has emerged as the world's largest manufacturer and supplier of athletic apparel.

The company has over 73, employees and 1, retail stores worldwide. Like other popular brands, Nike produces shoes and other goods in factories located overseas in order to keep the costs low. However, the number of products manufactured in China and other Asian countries is rapidly decreasing in an attempt to prevent unfair labor practices. Founded inNike specializes in athletic clothing, footwear and sports equipment. What started as a small running shoe line became one of the most popular and beloved brands worldwide.

In a survey, Its headquarters are located near Beaverton, Oregon. Thousands of Nike stores and authorized retailers can be found all over the world. Nearly three decades ago, Nike shoes and other products were manufactured in Indonesia. Back then, activist Jeff Ballinger accused the company of engaging in unfair labor practices and offering low wages. Over the years, the brand has implemented major changes, striving to become a recognized sustainability leader.

Today, most of its products are manufactured in China and Vietnam. Nike employs skilled engineers and designers, encouraging them to embrace disruption and create innovative products.

nike manufacturing process

The company provides the design and materials to hundreds of factories around the world. Even though it's not a sustainable brand yet, it does use recycled and organic cotton, hemp, bamboo and other environmentally friendly materials. Most shoes, however, are made of leather, rubber, polyester and plastic.

The leather comes from corn-fed cattle. These materials are shipped by air and sea to over factories in China and other countries. Most of its shoes are made through a cold cement assembly process, which requires more energy than vulcanization.

The shoe upper, which encases the foot, is attached to the shoe using water-based glue. Mechanical force is applied to stretch the product and give it structural strength. The shoes are typically made of EVA foam, lightweight plastic and mesh fabrics.

The materials that go to waste are recycled and used for the manufacturing of other products, such as rubber playgrounds and shoe boxes. According to Nike, more than 75 percent of its goods contain recycled materials.

nike manufacturing process

The company aims to achieve zero footwear manufacturing waste and cut its environmental impact by half. Over the past few years, Nike developed new, sustainable materials that use less water and energy. For example, many of its shoes are made of flyleather, which is 40 percent more lightweight and five times more durable than grain leather. Additionally, it has a lower carbon footprint and requires less water during manufacturing. The brand also uses innovative processes like ColorDry and Flyknit to reduce waste.

ColorDry, for instance, is a new technology that allows manufacturers to dye fabric without water. Furthermore, Nike has launched its own line of premium recycled materials that are used for the production of shoes and apparel. Nike has long been criticized for exploiting foreign workers and offering poor labor conditions.

During the '90s, activists accused the company of using child labor for the manufacturing of soccer balls. Since those dark days, the brand has focused on improving its labor practices and reducing its environmental impact.

Nike Free RN Flyknit shoes, for example, produce 60 percent less waste during manufacturing compared to traditional running footwear. Furthermore, the company has eliminated older steam boiler systems in most of its factories, which led to energy savings of 15 to 20 percent.